Twin Lane Nespresso Capsule Filling Machine Single Serve Packaging Line

Nespresso Capsule Filling Machine:

Filling Station

Two compressed filling head make top of cup with cleanliness.

Twin augers volumetric unit with a servo motor to ensure accurate and stable filling during high-speed augers rotation.

Two agitators in the hopper in order to coffee on a flow condition constantly and average.

Consider from the perspective of operator, we build a small plexiglass window to check situation inside and an induction can detect amount of coffee.

Operator could set and adjust weight separately look through the feedback on the SCHNEIDER controller.

And operator has an assistant which is “broadcast” alarm system when material is lacked.

 

Punch Station and First Seal

This station is for creating an aluminum or laminated lid that will cover the opening of capsule.

The servo motor controls the film pulling and unwinding, and at the same time the unused film is pulled to cut down and the used film is collected. The roll film mechanism realizes this complicated process. Lid will land the upper and center position of capsule.

While the heat copper head follows the cut blade and finishes the first sealing. (pressure and heat temperature can be adjusted).

 

Second Seal

After punching and preliminary seal, there would weld and sealing to guarantee the tightness perfectly.

 

Take Out Packed Capsule

Manipulators grab good ones and reject unqualified capsule.

Good ones are placed on a convey belt which between in a weight rank that you set.

Unqualified that less or over the weight you set would drop into a trash box below the machine with the capsule module running.

• Humanized solution

We are alarm system which is a broadcast connect with PLC when fault happen. So operator can be informed.

• Four sets of induction devices

First is on horizontal platform for detecting if cup is running out. (also fit to vertical way).

Second is after cup loading to detect there is something on the running mold.

Third is after cup loading to detect if there is a cup, no cup no filling.

Final one is after a station of lid drop. No lid no sealing.

• Nitrogen Flush

Nitrogen Flush through production, including hopper (container for ground coffee).

 

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