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Nespresso Pod Packaging Line fulfill automatic operating and update with Euro Standard.
Constantly running for 17000 pods per hour.
Expak CP5006 Nespresso capsule filling and sealing machine.
| Suitable for | Nespresso |
|---|---|
| Speed | 240-300cups/min |
| Filling type | Servo motor driven auger filler |
| Filling accuracy | ±0.15g |
| Sealing type | Pneumatically driven heat and seal, Omron precise temperature controller |
| Voltage | 220v 50/60hz—3PHASE (by customer) |
| Dimension | 3500 mmX1050mX2062mm |
| Weight | 1500kg |
| Certification | CE, ISO Compliant |
There are two methods to load capsule：
Vertical way and Horizontal way.
Vertical way is suitable for stacked type like Aluminum Capsule.
Horizontal platform matches a vibrator to forward unstacked capsule.
Horizontal Way to load cups & Vertical Way to load cups.
Two ways also assembly a set of electronic inductor to detect amount of cup.
Detection system, no cup without filling, foreign body detection alarm.
Dosing/Filling Station.
Tamper and Clean Station.
Punching Station and First Sealing.
Second Sealing Station.
Take out Packed Capsule.
2022 Nespresso Pod Series Packaging Line can compatible all the Nespresso Coffee Machines.
Filling Station
Six compressed filling head make top of cup with cleanliness.
Twin augers volumetric unit with a servo motor to ensure accurate and stable filling during high-speed augers rotation.
Two agitators in the hopper in order to coffee on a flow condition constantly and average.
We assembly a Cone-shape hopper made of SS304 Food Grade. And consider from the perspective of operator, we build a small plexiglass window to check situation inside and an induction can detect amount of coffee.
Operator could set and adjust weight separately look through the feedback on the SCHNEIDER controller.
And operator has an assistant which is “broadcast” alarm system when material is lacked.
Tamper and Clean System
After the filling station, coffee sometimes will remain a little around the cup, and ground coffee is not in flat level.
So the Tamper works and make the pressure of coffee granule in the capsule nearly equal.
Clean system will suck the coffee and some dust around the coffee edge.
Punch Station and First Seal
This station is for creating an aluminum or laminated lid that will cover the opening of capsule.
The servo motor controls the film pulling and unwinding, and at the same time the unused film is pulled to cut down and the used film is collected. The roll film mechanism realizes this complicated process. Lid will land the upper and center position of capsule.
While the heat copper head follows the cut blade and finishes the first sealing. (pressure and heat temperature can be adjusted).
Second Seal
After punching and preliminary seal, there would weld and sealing to guarantee the tightness perfectly.
Take Out Packed Capsule
Manipulators grab good ones and reject unqualified capsule.
Good ones are placed on a convey belt which between in a weight rank that you set.
Unqualified that less or over the weight you set would drop into a trash box below the machine with the capsule module running.
We are alarm system which is a broadcast connect with PLC when fault happen. So operator can be informed.
First is on horizontal platform for detecting if cup is running out. (also fit to vertical way).
Second is after cup loading to detect there is something on the running mold.
Third is after cup loading to detect if there is a cup, no cup no filling.
Final one is after a station of lid drop. No lid no sealing.
Nitrogen Flush through production, including hopper (container for ground coffee).
Want to know how to pack 10 pods in a carton?
Contact Us Immediately!
We will contact you within 1 working day, please pay attention to the email “info@expakchina.com”.
Or you can contact us through WhatsApp:＋86 13348026518